Replacement battery with a bit more range made from new cells for the smart ED3

  • I don't know about you, but I think the project is super cool. :love:



    As Josef rightly commented under a photo: There is tuning potential in there


    On the one hand, because the cells are lighter, and on the other hand, because the smart actually has more power. I find the 36 kWh option, which Vanja is working on next, just as exciting. And CCS would of course be a cool thing too. Let's see what happens next... :saint:

    smart BRABUS #1 in gelb, 04/2023; > 12.000 km

    smart fortwo Coupé 451er ED 3,7 kW-Lader, 05/2013; > 275.000km (bei 250.000 km 22 kW nachgerüstet)

    smart fortwo Cabrio 453er EQ 22 kW-Lader, 04/2021 - 08/2023; 42.000 km

    smart fortwo Coupé 453er EQ 22 kW-Lader, 05/2018 - 05/2021; 109.000km


    "Aus Gaspedal wird Spaßpedal"

    - Smart

  • I sure would like to get this new battery in my smart!

    After repairs, my 451 ed worked for about 700km. When the weather got colder(freezing), it would stop all of a sudden, and the display read "low battery power" even when the soc was 70-80%.

    Now it will not start, and displays the text"drive sys. Engine off".

    It would be nice if they made a"diy" kit for this battery.! Sending the old battery to Croatia for repairs / refurbishing might be challenging?

  • "low battery power" even when the soc was 70-80%.

    Maybe a dead DCDC converter? Is the smart still charging the 12 V battery, when it's turned on?

    smart BRABUS #1 in gelb, 04/2023; > 12.000 km

    smart fortwo Coupé 451er ED 3,7 kW-Lader, 05/2013; > 275.000km (bei 250.000 km 22 kW nachgerüstet)

    smart fortwo Cabrio 453er EQ 22 kW-Lader, 04/2021 - 08/2023; 42.000 km

    smart fortwo Coupé 453er EQ 22 kW-Lader, 05/2018 - 05/2021; 109.000km


    "Aus Gaspedal wird Spaßpedal"

    - Smart

  • The contactors are not closing any more, so yes, maybe it is the dc- dc converter or drive inverter?

    I will probably have get it to a shop with mb diagnostic equipment to read the source of the fault.

    The range decreased considerably when the temperatures dropped, so the battery is also degraded.

  • No, unfortunately not.

    It's not charging the 12 V battery?


    dc- dc converter or drive inverter?

    The DCDC converter is integrated in to the inverter

    smart BRABUS #1 in gelb, 04/2023; > 12.000 km

    smart fortwo Coupé 451er ED 3,7 kW-Lader, 05/2013; > 275.000km (bei 250.000 km 22 kW nachgerüstet)

    smart fortwo Cabrio 453er EQ 22 kW-Lader, 04/2021 - 08/2023; 42.000 km

    smart fortwo Coupé 453er EQ 22 kW-Lader, 05/2018 - 05/2021; 109.000km


    "Aus Gaspedal wird Spaßpedal"

    - Smart

  • The contactors are not closing any more, so there must be a fault preventing their closure. When the car stopped while driving, the car coasted to a stop smoothly. The last couple of times, it was not smooth, but it shuddered to a stop; would that indicate inverter problems?

  • In terms of coasting the position of the contactors doesn't really matter. But it's tough diagnosing is for a distance. Do we have any error codes or something like that?

    smart BRABUS #1 in gelb, 04/2023; > 12.000 km

    smart fortwo Coupé 451er ED 3,7 kW-Lader, 05/2013; > 275.000km (bei 250.000 km 22 kW nachgerüstet)

    smart fortwo Cabrio 453er EQ 22 kW-Lader, 04/2021 - 08/2023; 42.000 km

    smart fortwo Coupé 453er EQ 22 kW-Lader, 05/2018 - 05/2021; 109.000km


    "Aus Gaspedal wird Spaßpedal"

    - Smart

  • I don't have any reader available so I will

    have to take it to a shop; do you know of any reasonably priced diagnostic readers which would work with the Smart?

  • do you know of any reasonably priced diagnostic readers which would work with the Smart?

    Sadly I don't. Only the official ones.

    smart BRABUS #1 in gelb, 04/2023; > 12.000 km

    smart fortwo Coupé 451er ED 3,7 kW-Lader, 05/2013; > 275.000km (bei 250.000 km 22 kW nachgerüstet)

    smart fortwo Cabrio 453er EQ 22 kW-Lader, 04/2021 - 08/2023; 42.000 km

    smart fortwo Coupé 453er EQ 22 kW-Lader, 05/2018 - 05/2021; 109.000km


    "Aus Gaspedal wird Spaßpedal"

    - Smart

Participate now!

Don’t have an account yet? Register yourself now and be a part of our community!

Do you have questions about smart and e-mobility or do you want to discuss the content of this page?


Then register today here in the smart EMOTION forum. The constantly growing community is happy to engage in expert discussions and share their experiences with you. I also participate and support you with my network and expertise.